Manufacturer: Yoder / Mill Tech
* Mechanical , Electrical and Component Upgrades in year 2012 ( Over $10 Million USD Upgrade )
Pipe Grade Specifications:
API 5L (Grade up to X80), API 5CT (Grade H40, J55 and K55), ASTM, ISO, DNV (OS F101), Specific International /National Standards Specifications
Technical Specifications and Production Data:
Pipe OD Range: 6 5/8" to 20"
Wall Thickness Range: .157" to .563"
Pipe Length : 20' to 78.5'
Production Capacity: 175,000 Metric Tons Per Annum
Mill Speed:
- 10-14mpm API X70
- 20mpm other grades
Complete Pipe Mill Line with the Following Components:
Uncoiler
Manufacturer: Phamitech SRET
Max Coil Weight: 35 Ton
Max Coil ID: 30"
Powered Feed Up Drive
Powered Hold Down Roll
5 Roll Flattener
Entry Crop Shear
Coil Shear End Joining Station
Manufactured by Phamitech SRET
Power Supply by Lincoln Electric, USA
Horizontal Accumulator
Manufactured by Phamitech SRET
Wall Thickness Range: .157" to .629"
Max Coil Width: 65"
Entry Edge Guides
Transition Section Consisting of the Following:
Manufactured by Mill Tech , Korea
(1) Break Down Roll
Edge Bending Pass
Cage Forming Section
Yoder Forming Mill Section Consisting of the Following:
(3) Fin Pass Rolls with Motorized Single Point Adjustment
10" Diameter Shaft
(4) Roll Design
(1) Seam Guide
1200KW Thermatool HF SS HTZ Welder
Year: 2012
1200KW /235 KHZ Solid State High Frequency Welder
5 Roll /4 Roll Squeezing Weld Box
Automatic Welding Temperature Control by Thermasure PLC System
Feed Invertors
On-Line Recording and Monitoring Welding Parameters
ID Scarfing Unit
Manufactured by Alpha Metal, Germany
Hydraulically Operated with PLC Control
ID Boom Set Up
ID Camera System
OD Chopper Unit
Manufactured by Similcut LLC, USA
Speed: 30 to 100fpm
(3) Seam Annealers
Manufactured by Thermatool , USA
(3) Induction Bars of 1" Wide
1800KW, 1-3Khz Power Source
Temperature Recording and Monitoring
Automatic Seam Tracking
Cooling Section
59 Meters Air Cooling Zone
13 Meters Water Quenching Zone
Sizing Section:
Manufactured by Yoder, USA
(4) Sizing Stands
10" Diameter Shaft
Single Point Motorized Adjustment
(2) Turks Heads
Online Dimensional Ovality Measuring Machine
Manufactured by Starrett Bytewise, USA
Measured 6" to 20" Pipe Diameters
O-Frame System with 4 Sensors
Complete with PLC Controls, Monitor and Alarm Tower
Linsinger Pipe Milling Saw Cut Off
Manufactured by Linsinger, Austria
Year: 2012
(4) Carbide Tip
Automatic Tracking Control
Burr Free Square Cut
Pipe Identification Marking System
Manufactured by Rea Jet, Germany
With 2D Barcode and Automatic Pipe and Checksum Number
Pre-Visual Inspection Conveyors Area:
Visual inspection to check OD and ID
Dimensional inspection to check Ovality, Straightens, head of ID bead flash and length
Pipe End Beveling System
Manufactured by Mill Tech, Korea
Square Butt Single "V" Type
Mirror Finish Bevel Head
Hydro Tester
Manufactured by Mill Tech , Korea
Test Pipe Up to 6,100PSI (420 Bar)
460MT Separation Load
Interlocking System
Seam and Body Ultrasonic Tester
Manufactured by ND Tech, Canada
Model: AS 20
Speed: 90 Mpm
100% Body and Weld Seam Inspection
Automatic Seam Tracking and Marking System
Automatic Data Recording System
Probe Configuration:
- For Seam: I+I+HAZ2+HAZ2+Tandem
-For Lamination: 32 Channels
Pipe Weighting Scale
Manufactured by Mill Tech, Korea
Max Weight Capacity: 5 Ton
Interfacing with SAP & Dimension Machine
Final Inspection Area:
-Offline Dimensional Machine
Manufactured by Starrett Bytewise, USA
* Interfacing with SAP
* Dimension on each pipe
* OD both ends 2 places
* Body diameter
* Ovality both ends 2 places & body 3 places
* Length of each pipe
* Circumference of each pipe at 7 places
Automatic ID/OD Pipe Marking System
Manufactured by Rea Jet, Germany
Final Pipe Marking as Required by API
Mechanical , Electrical and Component Upgrades in year 2012 ( Over $10 Million USD Upgrade )
Complete with Hydraulics, Electrics, Controls, Tooling, Manuals
Installed and in Operation
