Brand
Not Specified
Model
Not Specified
Stock #
604915
Condition
Not specified
Year
Width | 63 inches |
Thickness | .157 inches |
Coil Weight | 40000 pounds |
PRODUCTION SPECIFICATIONS:
Production range
Coil width : 400 – 1600 mm
Coil thickness : 0.50 – 4.00 mm
Coil weight : 20 tons
Line speed : 0 – 100 meter / min
Material:
Coil type : Hot coil – Cold coil - Galvanized coil – Painting coil
Tensile Strength : 450 Mpa
Yield point : 235 Mpa
Production tolerances:
Width Tolerance : +/- 0.125 mm maximum
Cut Angle Tolerance : 30 max
Bur Height : 0.5 mm maximum
Camber : 0.2 % maximum
Coil sizes
Coil OD : 1000 - 2100 mm
Coil ID : 508 mm
Coil thickness : 0.50 – 4.00 mm
Coil weight : 20,000 kg
MAIN TECHNICAL FEATURES
Line speed : 100 meter/min
Line direction : Right to left
Power Supply voltage : 380V/ 50Hz/ 3ph
Uncoiler motor : 22 kw
Slitting unit motor : 90 kw AC
Recoiler motor : 90 kw AC
Total power : Approximately 230 kW
Control system : PLC
Production rates and strip information.....
Thickness (mm) Number of Cuts Speed (m)eter/min:
0.50 30 100
1.00-1.50 mm 20 80
2.00-2.50 mm 15 60
3.00 mm 12 60
4.00 mm 10 50
Min slit width : 40 mm
PRODUCT & EQUIPMENT SPECIFICATION:
COIL CAR
Type : Pit Type Design
Coil Width : 400 – 1600 mm
Coil Weight : 20 tons
Coil OD : 1000 - 2000 m
Car movement : By hyd-motor
Car speed : 4 meter /min
Lifting type : Heavy duty type hydraulic cylinder
Lifting height : App. 700 mm
Travel distance : 5500 mm
UNCOILER
Type : Single Head
Expansion : Hydraulic
Opener motor : 22 kw AC
Coil ID : 508 mm
Coil OD : 1000-2000 mm
Coil width : 400-1600 mm
Coil weight : 20 tons
Brake system : Pneumatic brake + A.C. tork brake .
Lubrication : Manuel grease
Upper press coating : Polyurethane
Upper press and opening : The coil opening operation is done by plastic roller which is pressed by hydraulic.
The plastic roller takes is driven by A.C. reducer Motor.
UNCOILER OUTBOARD SUPPORT
The Recoiler outboard support is a free standing unit which is provided to support the recoiler mandrel and coil to
minimize the shaft deflection under heavy load.
Type : Linkage
Means of operation : Hydraulic
Lubrication : Manual, Grease
COIL PEELER
Shovel type : Extended type
Shovel Movements : Down- up - forward – backward
COIL END SHEAR
Shear type : Hydraulic guillotine shear
Capacity thickness : 4 mm max
Capacity width : 2000 mm
SIDE GUIDE
Roll material : D-2 tool steel
Roll diameter : Ø 150 mm
SLITTING UNIT
Slitting rolls diameter : Ø 200 mm
Slitting rolls material : AISI / SAE 4140 - EN 42CrMo4 – DIN 1.7225
Processing tolerance : The rolls are ground to finish diameter with a tolerance of ± 0.000 / 0.127mm
Slitting unit motor : 90 kw AC
SCRAP WINDER
Type : Cone type
Weight capacity : 2000 kg
Scrap width : 1.00 – 30.00 mm
Winding coil movement : Pneumatic cylinder
The drive movement : High-speed hydraulic motors
LOOP HOLE
The Width of loop hole : 2000 mm
The Length of loop hole : 5000 mm
The Depth of loop hole : 5000 mm
LOOP SHOVEL & ROLLS
Shovel movement : Hydraulic piston
Shovel movement : Manuel
Separator mill : 2 pieces of grinded chrome coated steel mill
Roll coating : Polyurethane
STRETCHING AND SCRAP PRESSING UNIT
Stretching movement : Pneumatic piston (3)
Stretching support : Wooden wedges covered with pad
RECOILER & EXIT CAR
Capacity weight : 20 tons
Capacity width : 1600 mm
Coil ID : 508 mm
Coil ID : 1000 - 2100 mm
Min slitt width : 40 mm
Recoiler speed : 100 meter / min
Mandrel collapse dia. : 470 mm
Stroke drive : Hydraulic cylinder
Brake system : Air type disc
Lubrication : Manuel grease
Upper press coating : Polyurethane
Mandrel surface : Hardened, grinded
Upper press type : Hydraulic cylinder
Pressure roller : Hardened and grinded steel pipe
Main roll material : AISI / SAE 4140 - EN 42CrMo4 – DIN 1.7225
Recoiler motor : 90 kw AC
EXIT COIL CAR
Type : Pit Type Design
Coil Width : 400 – 1600 mm
Coil Weight : 20 tons
Coil OD : 1000 - 2100 mm
Car movement : By hyd-motor
Car speed : 4 meter /min
Lifting type : Heavy duty type hydraulic cylinder
Lifting height : App. 700 mm
Travel distance : 5500 mm
RECOILER OUTBOARD SUPPORT
EXIT TURNSTILE
Turnstile type : 2 arms
Capacity : 20 tons
Coil ID : 470 – 610 mm
Rotation : 3600 with hydraulic motor
Arm length : 2000 mm
ELECTRICAL AND ELECTRONIC SYSTEMS
Drive: ControlTecniques
PLC: industrial PC CodeSys
HMI: Jmobile PC Runtime
IO: Crevis input output
Communication protocol: EtherCAT
Servo: Nidec+HPB motor
Switching equipment: ABB, Schneider Electric, Omron, Siemens
Automation, power cabinet pulpit desks.
Starting from the low level the automation system of the plant is composed by:
• Motors
• Motor Drives (in this case inverters);
• Plant sensors and actuators;
• PLC
LINE POWER
Uncoiler : 22 kw
Slitting unit : 90 kw
Recoiler : 90 kw
Other : 28 kw
TOTAL : 230 kw
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