Type: 3 Layer Type Pe Coating Plant
Brand: Jae Won Industrial Co. Ltd, Korea
Year: 2010
Product Capacity
1. Pipe Diameter: 500 – 3000mm
2. Pipe Length: 6m – 12m
3. Pipe Weight: Max 15 Ton
Electric Power: 440 Volt x 3 phase x 60Hz
LINE DESCRIPTION
1) Pre-Dryer: 1set
2) External Shot Blasting System: 1set
3) Pipe Feed Tire Conveyor: 1set
4) Induction Heater: 1set
5) External FBE Powder Coating System: 1set
6) Adhesive Coater: 1set
7) PE Coater: 1set
8) Water Cooling System: 1set
9) Pipe Feed Tire Conveyor: 1set
10) PE End Peeling Device (End Cleaner): 1set
11) Internal Shot Blasting Machine: 1set
12) Internal Coating Device: 1set
TECHNICAL DETAIL
Pre-Dryer: 1set
Type: Gas/Oil Burner Heating Pre-Dryer
Size: 2060(W)Mm X 1200(L)Mm X 6000(H)Mm
Burner: Auto Igniter Burner
Quantity Of Heat: 500,000 Kcal/Hr X 2set Gas Material: LN Gas & Oil
Fuel Consumption: 50.0Nm²/Hr - 2 Set Heating Temperature: Max 60℃
Blower Motor: 0.25kw X 2set
Frame: Steel Plate Structure
Welding Heating Insulator: Minerals Wool Inside Lining Wool Material: Mineral Wool 100mm
Shut And Food: Pipe Size Shut Up/Down System
Up Down Lifting: Chain Block Winch
Lifting Motor: AC2.2kw X 4p Worm Reducer
Lifting Speed: 1,000mm/Min
Pass Pipe Diameter: Ø 500mm - Ø 3,000mm
Pipe Length: 6,000mm - 12,000mm
Pipe Weighting: Max 15Tons
Food: Steel Plate Duct Pipe
External Shot Blasting System: 1set
Type: Under Ground Short Blasting with Room Box Type
Pipe Material: Low Carbon Steel (Ss41)
Pipe Diameter: Min500mm - Max 3,000mm
Weight: Max 15 Tons
Pipe Length: 12,000mm
Shot Ball Diameter: Φ0.4 - Φ1.2mm (Shot Ball) ,0.1 - 1.2mm (Grit) Shot Illumination: SA2 1/2
Capacity: 500m3/Hr
Air Pressure: 6 - 7kg/Cm
Tire Roller Type: Angle Feeding Control
Shot Ball Shot Speed: 75m/Sec X 960kg/Min
No1 Impeller Diameter: Ø 580mm X 80w X 2Set Bucket Elevator Capacity: 180 Ton/Hr
Pipe Feeding & Turning Roll: Ø 450mm X 180w Tire Roller: Angle Feeding Control
Turning Roll Speed: 20m/Min
Turning Roll Motor: Tire Roll Driving
AC Motor and Gear Reducer Motor Capacity: AC2.2kw X 4p, Ratio: 1/40
Dust Collector: 400m²/Min X260mmaq
Dust Blower Motor: AC30kw X 4p AC Motor Hydraulic Tank Unit: 800approx
Hydraulic Pressure: 180kg/Cm² (Max 210kg/Cm²) Pass Line: FL + 600mm
Power Source: AC440V X 3Phase X 60Hz
Pipe Feed Tire Conveyor: 1set
Type: Turnbuckle Type Screw Control Type
Angle Control Motor: AC0.75kw X 4p Motor& Reducer Control Angle Control Scale: AL Plate Scale
Roller Expanding: Motor Driving & Screw Type Expanding System Control Size: Φ500/Φ3,000 Pipe Control
Roller Frame Expanding Motor: AC2.2kw X 4p Geared Motor Kicker System: In - Let Kicker = Entry Part
Out - Let Kicker = Deliver Part
End Stopper: Fixed Cushion End Stopper
Kicker Actuator: Power Source from Entry& Deliver Side
Induction Heater: 1set
Type: Medium Frequency Power Transmit
Heater Power Supply: 2000kw With Special Transformer
Heater Coils : Sex (6) Heater Used X 1set
Ø (406-762), Ø (800-1219), Ø (1372-1524)
Ø (1625-1829), Ø (1930-2540), Ø (2642-3048)
Transformer: Special Used to Heating Control from Main
Main Power: AC578V
Total Power: 2000kw
Cooling: Internal Cooling, Piping, Pump: 2set
Heating Capacity: Max 240℃
Product Capacity: 20” ~120” Pipe X 12mx Max500㎡/Hr.
Heater Lifting Control: Screw Jack Lifter Lifting Stroke: 100mm
Heater Traverse Length: 200mm
Traversing: Crane Moving Type
Wall Thickness of The Pipes: Max 25.4mm Thick. Controls: Electric
Power Factor Input: 0.95% Power Control Range: 10% - 100%
External FBE Powder Coating System
Type: Electro-Static & Air Spray Gun Powder
Coating Capacity: 5,400g/Min Max – Gun X 12 Gun
Automatic Gun: PEA-C4(WAGNER)
Controller Panel: EPG 2008(WAGNER) Computation of Gun Quantity
: A. Line Speed: 1.5m/Min (At1500a)
: B. Coating Thickness: Max 300㎛
Material Of Spray Booth: SUS Material 2.0mm Thickness Recovery System: Collection Hopper With
Recovery Cyclone Tank: 500W × 800L X1500h Mm with Rotary Valve Epoxy Recycling Dimension: 3000W X 2000L X 5640H Mm
Total Filter Area: 661.2㎡
Filter Quantity: 60ea
Exhaust Fan & Motor: AC30kw X 4p Motor Coating Capacity: Max 500m3/Hr.
Air Consumption: Max 16㎥/Hr.
Adhesive Coater: 1set
Gear Reducer: Single Helical Gear. Oil Lubrication DC Motor With V-Belt Driving
Inner Surface: Completed with Nitration
Heating: Electrical Al Cast Heater, 42Kw, 5 Zones Air Cooling With 0.4Kw X 5ea Blower Motor
Screw: 100 Mm X 25mm Lead X 10/100rpm, SNCM 645 Material Witt Hard Cr Plated
Hopper Block Type: Jacket Type, SC46 Material
Head Material: SCM440 Q+T
Heating: Electrical Al Cast Heater, 16kw, 1 Zone with Pressure Indicator in Melt Zone
Screen Changer Type: Round Bar Semi Auto Type
Hydraulic Cylinder With 3.7Kw Unit Heating Zone Capacity: 1 Zone, 4.3Kw
T - Die Material: SCM440Q+T LIP
Length: Max 800 Mm
Coating Width: Max 500 Mm
Thickness: Max 0.5 Mm
LIP Clearance Adjust: Bolt Rotation (Full and Push)
Heating: Electrical Heater, 12.1Kw, 3 Zone
D.C Motor and Panel
D.C Motor Type: Regular Torque Type, 55Kw/0 - 1750 Rpm Cooling Blower: 0.75Kw / 2p
Control Panel Type: Self Standing Front Door Type Accommodation Device: TIC 11 Pc
PE Coater: 1set
Extruder
Gear Material: Single Helical SNCM21
Lubrication: Oil Circulation with Torched Pump
Driving: DC Motor With V-Belt
Cylinder: SACM645 Material, Completed with Nitration for Inner
Heating: Electrical Al Cast Heater, 125Kw X 5 Zone
Cooling: Air Blower 0.4Kw
Screw: SACM645 Material, 180mm X 30mm Lead X 40 - 90 Rpm
Surface : Hard Cr Coating
Hopper Block: SC 46 Material
Liner: SACM 645 Completed with Nitration
Cooling: Water Circulation Hopper (Jet Color) Material: SUS 304
Capacity: 500(L) Jet Color Auto Loader
1450 Kg/Hr. Automatic Mixing System Material: SCM440
Heating: Electrical Caste Heater
Capacity: 20Kw X1 Zones
Melt Resin Pressure Indicator: Digital Type Screen Change
Type: Round Bar (Semi Auto) Type
Screen Change: Hydraulic Cylinder With 3.7Kw Unit Heating Zone: 1 Zones
Capacity: 6.2Kw
Material: SCM 440 T-
DIE: 2 Set
Material: SCM 440Q+T LIP Length: Max 1000 Mm
Coating Width: Max 600 Mm Thickness: Max 3.5 Mm
LIP Clearance Adjust: Bolts Rotation (Pull and Push) Heating: Electrical Heater
Capacity: 45Kw
Zone: 5 Zones
DC Motor and Panel
D.C Motor Type: Regular Torque Type Revolution: 0 - 1,750 Rpm
Cooling Blower: 1.5Kw
Control Panel Type: Thruster Conversion Type
Accommodation Device: NFB, M/G, S/W, A-Meter, V-Meter Lamp Control Panel Type: Self Standing Front Door Type
Pressure Roller
Roll: Φ220mm X 1,500(L)Mm
Surface: Silicone Rubber Coated
Cooling: Water Cooled Roll Touch
Pressing: Pneumatic Cylinder with Pressure Change Valve by Sensor
Raising Lowering: 0.75Kw Geared Motor
Frame: Steel Welded Structure
Water Cooling System: 1set
Type: Auto Circulated Cooling
Spray Pump: 3kg/Cm2 Centrifugal Pump
Cooling Water Temperature: Max 30℃
Structure: Nozzle Spray Unit with Anti Disperse Window Equipped
Cooling Zone: 10,000mm Long
Feed Roller Conveyor Cooling Bath: Screw Type Tire Wheel Conveyor Wheel: Strong Loaded Special Wheel (559mm Diameter)
Wheel Control: Control for Pitch, Gap And angle By Adjusting Screw with Moto
Wheel Drive: 2.2kw Motor/2 Roller- With Speed Controller
Angular Adjust: By Hydraulic Actuator with Link
Receiving For Pipes: By Kicker with Hydraulic Actuator Hydraulic Unit: Pumping System and Valves
Motor For Hydraulic: 5.5kw X 4p Motor
Length For Conveyor: 12,000mm Long
Pipe Feed Tire Conveyor: 1set
Type: Screw Type Tire Wheel Conveyor V-Shape Disk Roller Table
Run Out Roller Table: 2 Set
Wheel Roller: Ø 450.0mm X 230(W)Mm X 1600(Pitch)Mm
Rubber Coating Roller Hs:68
Roller Driving: AC Motor Driving and Gear Reducer
Roller Driving Motor:AC2.2kw X 4p Motor With 1/40 Geared Motor
AC Inverter Controller
Base Frame: Square Pipe Steel Structure Welding Frame
Frame Dimension: 1,560W X 8,500L X 790H
Frame Angle Control Motor:
Table Angle Control Range: 15°
Roll Bracket Frame: Steel Plate Welding Base Frame
Roll Bracket Frame Angle: 15°
Roller Base Turn Table Angle: ±10
Roller Control Angle: Wheel Rotation Angle (2°-10°) Adjust Angle Control: Adjust Link Bar Type
Turnbuckle Type: Screw Control Type
Angle Control Motor: AC0.75kw X 4p Motor& Reducer Control Angle Control Scale: AL Plate Scale
Roller Expanding: Motor Driving & Screw Type Expanding System Control Size: Φ500/Φ3,000 Pipe Control
Roller Frame Expanding: AC2.2kw X 4p Geared Motor Kicker System : In - Let Kicker = Entry Part
Out - Let Kicker = Deliver Part
End Stopper: Fixed Cushion End Stopper
Kicker Actuator: Power Source from Entry& Deliver Side
PE End Peeling Device (End Cleaner): 1set
Type: Roller Pressing & Knife Peeling
Turning: By the Turning Roller, Φ450 X 230mm X 2 Set
Turning Roller Expanding: Handle Screw Type
Expanding: 20mm – 400mm
Roll Driving: AC2.2kw X 4p Motor & Reducer
Roller Speed: 24m/Min
Kicker In/Out System: Hydraulic Cylinder Lifter Ø 150mm X 2 Set Pressing Roller: Idle/Rubber Coated Roller
Pressing Of Roll: Air Cylinder
PE Peeling Knife: At Cutting - Air Cylinder Actuating, Φ150 X 100mm X 2set
Peeler Feeding Car: Motor Driving Car
Driving Motor: AC3.7kw X 4p & Geared Reducer
Rail: 30kg/M
Hydraulic Control System
Pump Motor: AC 5.5kw / 6p Using Pressure: 70 Kg/㎠
Accessory: Sol, Ref Valve Stand System
Internal Shot Blasting Machine: 1set
Type: Horizontal Impeller Type
Pipe Material: Low Carbon Steel (SS41) Equipment, API 5L Standard
Pipe Diameter: Min Ø 500㎜, Max Ø 3,000㎜
Pipe Length: 12,000㎜
Weight: Max15.000 Kg
Shot Ball Diameter: Ø 0.4㎜-Ø 1.2㎜ (Shat Ball) 1.0㎜ - 1.2㎜ (Grit)
Shot Illumination: SIS 055900 SA2 1/2
Infinite Variable Speed Device
Impeller Size: No.1 Φ280 X 80mm No.2 Φ420 X 100mm
Capacity: 300㎡/Hr.,
Air Pressure: 6-7㎏/㎠
Shot Ball Speed Φ: 240㎏/Min×75m/Min(420mm×100(W)Mm Impeller)
Pipe Rotating Device System: Ø 450㎜ × 180(W)Mm × 4Pcs, Urethane Coating Roller
Hardness: HS 65 - 72 Turning Roll Speed: 30m/Min (Inverter Control)
Turning Roll Motor: AC Motor 2.2㎾×4P With Geared Reducer
Frame Boom: Arm Type Shape Steel Structure
Feeding Car Speed: 0 - 8m/Min
Feeding Motor: DC Motor 7.5㎾×1800rpm Infinite Variable Speed Device
Dust Collector: 400㎡/Min×260㎜AQ
Dust Blower Motor: AC 30㎾ X 4p Motor
Water Cooling Tank Unit: 1200L/Approx. Hydraulic Tank Unit: 800(L)/Approx.
Hydraulic Pressure: 180㎏/㎠ (Max 210㎏/㎠)
Pass Line: FL + 600㎜
Power Source: AC 440v×3Φ×60㎐
Internal Coating Device: 1 set
Type: Boom Frame Fixed Moving Car
Grade Of Epoxy Lining: 250 Micron Based on DFT Of 70% SV Ratio Boom Car
Frame Lifting: AC Geared Motor 3.7kw Support Roller: Φ140 X 280mm
Spray Nozzle: Airless Spray Pump: K 70:1
Rotating & Feeding Car
Type: Rubber Coated Cradle Type
Roller: Φ450x160mmx4pcs (Urethane Coated)
Motor: AC2.2kw X 4p Geared Motor
Car Wheel: Φ280 X 100mm X 4pcs Driving Motor: Variable AC5.5kw X 4p
Cable Reel: Motorized Automatically Winding Type, AC 3.7kw X 4p Motor with Reducer
Dust Collector:250m3/Min, 22kw X 4p Motor
Kicker System: Arm Type Lift Kicker, Ø 150mm X 385(St)Mm Hyd. Cylinder
Skid Rail: Shape Steel Structure Welded, FL + 600mm, Steel Plate Pad Lining on The Rail
Hydraulic Tank Unit
Tank Volume: Approx. 500L / Charge Pump: 64L / Min
Motor: AC 7.5kw Motor
Accessories: Flow Control, Pressure, Control
