750,000 Ton Casting Line and Melt Shop

Melt Shop consist of DC Eltric Arc Furnace, 100 Ton Ladle Capacity, 6 Metwer Shell, 80 MVA, 3 Strand Convex Continuous Caster, 165mm Square  Section Size, 1200mm Strand Distance, Curved Mold Design, 3 Zone Cooling, Tirch Cutting, Complete Plant Year 1996

Year 1979
Stopped production in 2001

Main Mill Frame Design:  330 / 420 / 1067 x 1080mm

Line Speed: 2000 FPM, Material Thickness: .229" - .010", 20" Coil I.D., 78" Coil O.D., 1.85:1 Main Gear BU8 Ratio, 2-1085 H.P. DC Motors, 650 Volt, In Tandem, Outboard Bearing Support, Entry & Exit Coil Cars, Numerous Spare Parts.

Sendzimir 20-Hi Reversing Cold Rolling Mill
Model VD16-37x400
Previously used for stainless steel

Year of Manufacture: 1985
Min/Max Strip Width: 150 - 320mm
Thickness , Entry: 3,5mm
Thickness, Exit: 0,05mm
Coil Weight: 2.500 Kg
Rolling speed: 8,6 m/sec, 520m/min

Tension: 41,5KN
Speed, Max. 2,09 M/sec
Drive motor: 105 KW

Work Roll Diam. 55-25mm
Backing Bearing Diam. 160mm ( 160)
Working Width: 400mm
Drive Motors: 2 x 250 KW, each

Strip-Rewinder, Recoiler, Exit-Recoiler

Width, Entry Coil: 23 1/2" - 60", Delivery Coil: 23 1/2" - 60"
I.D.,  Entry Coil: 24", Dleivery Coil: 24"
O.D.,  Entry Coil: 66", Delivery Coil: 66"
Weight, Entry Coil: 55,000#, Delivery Coil: 50,000#
Gauge: .024" - .074"

Pay-Off Reel (Cone Type), Mill Stand, Tension Reel, Screwdowns, Backup Bearings, Work Roll Bearings, A.I.S.I Rated Capacity - 393,000 net tons, Hydraulic roll shaping installed in 1964

Model No: ZR23-19
Type: 20-Hi Cold Reversing Sendzimir Mill
Prvious Use: Brass & Copper

Maximum Incoming Thickness: .120" (3mm)
Minimum Finish Thickness: .003" (.076mm)
Maximum Strip Width: 19" (482mm)
Rolling Speed: 0 - 1000 FPM (0 - 205m/Min)
Automatic Gauge Control (AGC): Hydraulic Screwdowns

Roll Coolant Spray System, Edge Guides, Vollmer Thickness Gauges Model VMF 3/22, Main Drive, 250 HP, 650/1850rpm, 500 Volts, 400 Amps, Expanding Mandrel Winders, 20" Dia x 22" Width Drum, Winder Drives: 250 HP, 650/1465rpm, 500 Volt, 400 Amps, GE Fanuc Controls

Manufacturer: Fenn
Serial # 119.    General Specifications: 5" Dia. Back Up Roll
1 1/2" Dia. Work Roll, 8" Roll Face, 39" Pass Line, Manual Vertical Roll Adjustment, Roll Bearings, 10 HP AC Motor, 1745 RPM, 220/440V, Reeves Vary  Speed Motor Drive, Push Button Control , Starter Panel (GE), Includes Spare Set of Back Up Rolls.

Thickness Range:  2.2mm - .8mm (.087" - .031") , Speed:  200 MPM (660 FPM), Strip Width 200mm - 50mm (8" - 2")  

Back Up Roll 250mm Dia x 250mm Face, Work Roll 101mm Dia x 250mm Face, AGC Gauge Control, Entry & Exit Contact Gauges,

Complete Mill With:  Entry Turnstile, Double End Uncoiler, #1 and #2 4 Hi Mill Stands with 110 KW DC Drive, Tension Measuring Roll, Recoiler with 75 KW DC Drive, Exit Turnstile, Roll Changing Sled, Roll Grinder, Paper Filteration System, Coolant Pumps and Valves, Electrical Drive Panels and Controls, Spare Rolls and Chocks, Spare Parts, NEW CONDITION. 

Bell Type Nitrogen Annealing Furnaces
Direct Fire Type (Bell Type) Annealing Furnace (installed between 1989 - 1991)
Manufactured by Chugairo (Japan)

24 Unit of Work Base
RC Fan Motor: 40kw x 4P x 440V, 24 units
Base Cooling Fan: 11kw x 4P x 440V, 3 units
Loading: 33Ton/Base
Dia: 1,750mm
Annealing Temp: 800°C (Max)

22 Unit of Inner Cover
(2010 x 3140h): 22 units, SUS304

12 Unit of Heating Cover
(3400 x 4330h): 12 Units
Air Blower: 5.5kw x 2P x 440V
Gas Burner: 8 units/Cover, 16.000Kcal/Hr (1 unit)

4 Units of Cooling Cover
(2185 x 3945h): 4 Units
Air Blower: 1.5kw x 4P x 440V, 4 Units/Cover

Mill Motor: 500hp 450/960rpm
Winder Motor: 500hp 650/1160rpm
Mill Speed: 425/900fpm

Max Winding Tension: 1850#
Min Winding Tension: 950#
Tension Regulation - Tensiometer

Work Roll (Nom Dia): 1.125
1st Inter Roll (Nom Dia): 2.0625
2nd Inter Roll (Nom Dia): 3.600

Backing Bearing Dia: 6.299"
Material Rolled: Carbon Steel all grades
Max. Starting Strip Approx: .113"
Min. Finishing Strip: .004" High Carbon or .020" Low & Med Carbon
Strip Width: 18" - 8"

Deflector Roll, Strip Wipers, Side Guides, Solid Blocks, Block Diameter: 20", Mill Screwdown System